Application of Dehumidifier in Pharmaceuticals Industry
Climate control is critical in the manufacturing, storage, and transportation of a wide range of items. One of the most important aspects of climate regulation is humidity. In humidity-sensitive businesses, excessive humidity can contribute to significant quality problems.
Controlling humidity is crucial for ensuring consistent and predictable pharmaceutical manufacturing. Humidity may impact both the chemical and mechanical characteristics of compositions, which can contribute to quality difficulties and GMP challenges in anything from R&D laboratories to mass production.
Dehumidification systems for research lab and pharmaceutical products can assist minimize moisture problems throughout the manufacturing of tablets, capsules, powders, and strips.
Importance of Dehumidifier in Pharmaceuticals Industry
Bangladesh is a place where the humidity level is often high. Relative humidity affects all pharmaceutical production procedures. That is why it is essential to create the correct atmosphere.
Until the finished product is distributed, packaged, preserved, and delivered to the consumer, there are various phases in the production process. There will be negative consequences if the absolute humidity level is incorrect at any point.
Humidity, in particular, can affect the visual aspect, yield, shelf-life, and integrity of pharmaceuticals.The use of a dehumidifier in Bangladesh’s pharmaceutical industries attempts to provide the ideal atmosphere for product development. This might happen at any point in the manufacturing or storage process.
Traditional HVAC systems are functional, but they donot fulfill the stringent requirements of the pharmaceutical industry. Some operations are rather particular, and HVAC is incapable of handling them. This necessitates the installation of cutting-edge technology capable of carrying out a variety of more stringent processes.
Dehumidification technology is used extensively in the pharmaceutical business. Humidity control measures are a vital necessity for processing, manufacturing, storage, research, and testing sectors in the pharmaceutical business, from the raw material of a drug through its delivery to the end consumer through a hospital pharmacy.
The joining together of elements under exact circumstances to generate compounds is a fundamental process in the chemical and pharmaceutical industries. Excessive moisture can stymie processes and lead to the creation of undesired final products. Many grinding machines are natural enemies of moisture, and pulverization concerns arise throughout the powder milling process.
Advantages of Using Dehumidifier in Pharmaceuticals Industry
Functioning at low relative humidity necessitates cautious temperature selection. When the relative humidity is exceedingly low, the vapor pressure between the operator and the room is unusually significant.
This causes a greater rate of evaporation from the skin, producing the sensation of being chilly. The optimum option is to boost the wet-bulb temperature to between 23 and 24 degrees Celsius. Conventional refrigeration systems can be used with desiccant dehumidification system.
Refrigeration efficiently eliminates substantial amounts of moisture in the early phases. The moisture is then substantially reduced using desiccant dehumidifiers.
Product shelf life is extended.
Static build-up that is controlled
In liquid or powder medications, moisture preservation is reduced.
Coated tablets with a better appearance
Friability is lowered during tablet compression.
Product packaging has been enhanced.
Microbiological growth is minimal.
Results that can be replicated.
Fluid bed dryers have a shorter drying time.
The pharmaceutical industry in Bangladesh benefits greatly from desiccant dehumidification technology. In an ideal world, you would be able to adjust relative humidity in every stage of the manufacturing process.
Furthermore, irrespective of location or season, you may receive repeatable outcomes with consistent production rates. It may be cost-effective to create microclimates.Assure that the dehumidification systems are in good working order for effective dehumidification.
The pace of maintenance is determined by the water supply’s quality. If you have hard water, you may need to do more maintenance than if you have soft water.
Application Area
Lab Scale Development
In tiny prototype rooms, portable dehumidifiers are a useful solution. Lab scale development requires piloting of the actual plant with the same ambient state. The humidity in the powder room affects the flow and behavior of the powder.
Storage of Powders and Liquids in Powder rooms
Fine powder collects moisture, resulting in irregularity and congestion, lowering quality of the product. In addition to preserve the hygiene and efficiency of powder rooms, moisture levels must be managed.
Product Mixing
Tablet Compression
Powder compression takes place in a dry environment. Excessive moisture promotes caking and lumping, lowers medicinal efficacy, and causes tablet process inadequacies.
Film Coating
Capsule films are hygroscopic, meaning they can lose their texture and colour if exposed to too much moisture.
Product Drying
Sugar Coating
It is essential to stress sufficient drying conditions in the procedure to avoid the accumulation of leftover moisture during the sugar-coating process.
Packing Material Storage
To prevent moisture re-absorption and maintain the product's vitality during its shelf life.
Storage of Intermediate or Finished Products
It is critical to maintain ideal environmental conditions in pharma storage rooms in order to protect the efficacy of the pharmaceuticals stored there. Temperature and humidity changes have caused degeneration in some situations
Pharmaceutical corporations’ benefit from modern dehumidification technology since they make it simple to provide a regulated environment. Pharmaceutical production operations that need less than 40% relative humidity (RH) are best served by desiccator dehumidifier technology.
Conventional HVAC, on the other hand, is critical for keeping RH between 40 and 60%. As a result, it’s essential to employ dehumidifiers that can maintain a more controlled climate. For more information about the application of dehumidifier in pharmaceutical industry, feel free to contact the expert.
